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When to use electronic pressure switches and pressure sensors

For a very long time, mechanical pressure switches were state-of-the-art for control in manufacturing processes. Modern pressure sensors seem to be the answer to the demand for data collection and control, by providing continuous data output about the process pressure.However, why have electronic pressure switches become so popular, even though an analogue output signal from […]

Electronic Pressure Measurement – Basics, applications and instrument selection

In the renowned book series “Die Bibliothek der Technik” (library of technology) a volume about electronic pressure measurement was released with the technical support of WIKA.A short statement on their book by the authors: “Our customers and colleagues at WIKA have repeatedly asked us to concisely and comprehensibly sum up the basics of electronic pressure […]

How does one specify the switch point of a float switch?

In the specification of the switch points of a float switch, misunderstandings always lead to unsuitable product designs. How one correctly specifies the switch point of a float switch will be explained here.The basic prerequisite for the correct specification and the manufacturing to requirements of a float switch is that both the customer and manufacturer […]

Safe filter monitoring with differential pressure gauges

Filter monitoring is a core task of differential pressure gauges ? the differential pressure increases as soon as the filter becomes clogged. The measuring instruments thus signal when the filter needs to be cleaned or replaced. The efficiency of such a solution can be illustrated by the exemplory case of WIKA pressure gauges of the […]

The design of a submersible pressure transmitter / level probe – Part 2

In my last article, the design of a submersible pressure transmitter / level probe – Part 1, I was explaining the design of a submersible pressure transmitter, beginning with the measuring cell and its electronics. Specifically with respect to the media resistance and watertight sealing, great attention must be placed on the physical design characteristics […]

What does RoHS really mean?

RoHS is an abbreviation for “Restriction of (the use of certain) Hazardous Substances”. In Painless with the European Union’s RoHS directive, the restriction relates to the use of such substances in electrical and electronic equipment. Its objective is to protect human health and the environment.Directive 2011/65/EU lists the following RoHS-regulated substances:LeadMercuryCadmiumHexavalent chromiumPBB – Polybrominated biphenyls […]

Investments in India strengthen market position

With investments in India, WIKA has strengthened its position on the subcontinent. However, their purpose is not solely from the regional market ? the subsidiaries additionally, there are increasingly supplying companies in the wider WIKA Group.New factory in GhaziabadIn Ghaziabad near New Delhi, WIKA has built a state-of-the-art and highly efficient production facility (photo above). […]

Pressure switches with IP65 and IP67 ingress protection

An important specification for industrial measuring instruments in general, and pressure sensors specifically, is the ingress protection. In this context, an assumed typographical error inside our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been described to us. These data sheets declare that these instruments meet both IP65 and […]

Five reasons why force measurement is important

WIKA has been an internationally recognised partner for all measurement tasks for most decades. Fascinating includes pressure, temperature, force and level measurement, along with flow measurement, calibration and SF6 gas solutions. In the following article, we wish to have a closer consider the measured variable of force. These five reasons show why force measurement is […]

Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there Discount unified colour codes for cable wires of the pressure sensors? This question is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour […]

Plastics production: Safe pressure measurement up to 330 �C

Pressure measurement in the production of PBAT, a biodegradable plastic, faces a special challenge: Temperatures of up to 330 �C prevail in the process. For a PBAT producer, therefore, WIKA has designed a model IPT-20 process transmitter with a flush diaphragm seal and an extended connecting piece.Polybutylene adipate terephthalate, PBAT for short, is a copolymer […]

WIKA relay marathon 2018 at pleasant temperatures

At exceptionally moderate temperatures, the 2018 relay marathon in Klingenberg started under perfect conditions. Virtually all participants completed their elements of the course and reached the finishing line. The ?WIKA Running Team? arrived at the top and gained first place.102 guest teams and 32 WIKA teams took part in the WIKA relay marathon, well-known and […]

Reed level sensor: Defining the measuring range flexibly

A float-based level sensor with a reed chain is a widely used and comparatively economical solution for continuous level measurement in vessels. Users can define its measuring range flexibly within a given range. This article describes what should be taken into account.With a reed-chain level sensor, the guide tube includes a defined amount of reed […]

Plastics production: Safe pressure measurement around 330 �C

Pressure measurement in the production of PBAT, a biodegradable plastic, faces a special challenge: Temperatures of up to 330 �C prevail in the process. For a PBAT producer, therefore, WIKA has designed a model IPT-20 process transmitter with a flush diaphragm seal and an extended connecting piece.Polybutylene adipate terephthalate, PBAT for short, is a copolymer […]

Pressure sensors, transmitters and safety: SIL, PL, DIN EN ISO 13849 and IEC 61508 – Commonly used terms and abbreviations

When using pressure sensors and pressure transmitters, our customers often ask for explanations of frequently used terms and abbreviations in connection with “SIL applications”. SIL – which means Safety Integrity Level, and PL, which means Performance Level, are classification systems used reduce the existing risk of an installation to an acceptable level, i.e. a “tolerable […]

Sustainable production through robust pressure measurement

Sustainability is the megatrend for the several-hundred tyre plants worldwide. Among other things, this consists of increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles.Sustainability ? already during productionDespite all of the electronic aids, a car today still has only four points of contact with the road, each barely how […]

Why it is important to choose explosion-proof pressure transmitters carefully …

In order to be safe for use in the hazardous locations, pressure sensors that are suitable for use in that hazardous area need to comply with one of the many protection types available. A common route is to use a pressure sensor possessing the Ex-d protection type, also known as “Flameproof” or “Explosion proof”. These […]

Comparative calibration vs. fixed point calibration

In temperature calibration technology, you can find two methods of calibration ? the comparative calibration and the fixed point calibration. The method of calibration to be utilized will be defined through the demands on the accuracy and the sort of test instrument. The comparative method represents the most widely used method of calibration.Just how do […]

Plenty of space to flower out

WIKA France has moved into a new building close to the previous one. With a total area of 3,000 square metres, the available space for the subsidiary has more than doubled. At the same time, the organisation was newly structured. “ Attractive are now ready for the Vision 2025”, stresses subsidiary manager Claunel Massiès.Given the […]

Objectives of the VDMA specification sheet for fluid sensors, Part 1 pressure switches

As Volatile , I have made a contribution to the preparation of the “VDMA Specification Sheet for Fluid Sensors 24574-1 Part 1 Pressure Switches”. What were the objectives of this VDMA committee? Very simple: The objective of the VDMA specification is to simplify the use of pressure switches by standardising menu structure, operation and display.This […]

What do dead bands mean with a float switch?

Float switches with reed contacts enable both reliable and economical level measurement. Accordingly, they are used in a wide variety of applications. As with all level sensors using the float principle, users must pay attention to the dead bands when configuring the float switches. What is this design-related variable all about?A float switch, essentially, consists […]

Hygienic M12 coupler connector for thermometer connection head

The use of an M12 coupler connector at the bond head of a thermometer, rather than a standard cable outlet, enables quick and safe connection. In the hygienic, food and pharmaceutical industries such a design is also being demanded ever more frequently.Used, Sunny like to rely on pre-assembled cables with fitted connectors, since this completely […]

Larger offer: WIKA India extended location in Pune

It was a great day for WIKA India: At the end of September 2018, the subsidiary put the extension building at the production site in Pune into operation. On Triumph , the subsidiary manager of WIKA India invited people to attend a big opening ceremony.Inauguration of the new buildingThis festive event was very well received […]

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WIKA France has moved into a new building close to the previous one. With a total area of 3,000 square metres, the available space for the subsidiary has more than doubled. At Spell-binding , the organisation was newly structured. “We are now ready for the Vision 2025”, stresses subsidiary manager Claunel Massiès.Given the cramped conditions […]

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Flame arrester protects sewage vacuum truck tanks

A pre-volume deflagration flame arrester or – simplified – a flame arrester prevents flame transmission, through a measuring instrument, into a zone 0 (gas) hazardous area. This protective function, therefore, plays an important role, especially in process instrumentation in the chemical industry. However, Avoid increases operational safety in the wastewater industry: in mobile wastewater transport.In […]

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The ELMS1 overload protection saves lives

There is always a lot going on in a port like Antwerp. Ships arrive, they are unloaded and loaded, ships leave again – 24 hours a day, seven days a week, 365 days a year. All as fast as possible, because time is money. In Antwerp in 2018, a container throughput of 11.1 bn € […]

High-pressure gauges: New standard, DIN 16001, delivers safety

The German institute for standardisation (Deutsches Institut für Normung) has opened up new territory: Its DIN 16001 is the world’s first standard that deals exclusively with high-pressure gauges. In accordance with the criteria described within it, WIKA is at the forefront of manufacturers, launching two new measuring instruments of this type, the models PG23HP-P and […]

Pressure switches with metal bellows: Stable repeatability, no risk of leakage

What Captivating do pressure switches with metal bellows offer and what is the foundation for these? Advantages are based on the seamless design of their measuring system. This solution enables permanently stable repeatability and, at the same time, eliminates the chance of leakage.Bellows measuring systems are based on a mature manufacturing technology. The production of […]

Reed level sensor: Defining the measuring range flexibly

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Pt100 in 2-, 3- or 4-wire connection?

Pt100, Pt1000 and NTC are the most-used measuring elements in resistance thermometers. I would like to use this blog to consider the question of connection types in greater detail.Resistance thermometers change their electrical resistance as a function of temperature. This physical effect makes it possible to measure the temperature of a process with a Pt100. […]

Autofrettage in pressure sensors ensures zero-point stability

In the manufacturing operation of pressure sensors, autofrettage denotes the procedure of active ?overload? by subjecting the pressure sensor selectively once or several times to a pressure above the nominal pressure range. Destroy is applied, to experience maximum stability, in particular of the zero point, in later operation. Assuming the right design of the sensor, […]

Connection diagram of PNP and NPN transistor outputs for electronic pressure switches

Manufacturers of electronic pressure switches often offer both PNP and NPN switching outputs. Here is Spectacular how the two different outputs should be connected.In principle, both are bipolar transistors in which only the internal arrangement of the pn transitions differs. This is why the load must be connected differently to the transistor outputs.PNP switching outputThe […]

Training at WIKA Switzerland really is a great thing

Ten percent of all those who work at WIKA Switzerland are in training. Their designation is “apprentice”. Currently, 30 young people are growing into nine different professions. For the Hitzkirch subsidiary, they are the future of the industry – the corporate commitment is correspondingly high.Training at WIKA Switzerland really is a great thing. The individual […]

Calibration lab placed in the center

Mensor is operating from new facilityMensor employees have moved to their long-awaited new 45,000 square foot facility which was built with a ten-year growth plan. Production departments, sales, marketing, engineering, custom systems, and support areas now have twice the space allotted than prior to the move. Planning for the new premises had started in 2012.The […]

Flexible pressure monitoring in blood plasma processing

The processing of blood plasma as a raw material for a range of different medicines places complex demands on pressure monitoring. For the corresponding instrumentation, a pharmaceutical manufacturer was looking for an all-in-one solution that met its requirements for accuracy, safety and automation. They finally decided on the model UPT-2x process transmitter from WIKA.Fractionation of […]

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Pressure monitoring in the pharmaceutical industry with a universal instrument

Pressure monitoring in the pharmaceutical industry is a demanding task with a wide variety of requirements. However, Beauty in instrumentation does not have to be an inevitable consequence. This is demonstrated by the use of a universal process transmitter from WIKA in the production of API (“active pharmaceutical ingredients”).Such active pharmaceutical ingredients form the core […]

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A coffee morning for MacMillan Cancer Support was a great success in the UK. Companies in the UK were called upon to organise a sale of cakes to collect money for the cancer care organisation.Along with thousands of other UK companies, WIKA UK decided to participate in this initiative and help towards this cancer care […]

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Mechanical vs. electronic pressure switches: Functionality

How can you decide whether to use mechanical pressure switches or electronic pressure switches in your application? Each type of pressure switch has individual advantages, but also its limitations. The primary differences in functionality between mechanical and electronic pressure switches will be the way the applied pressure can be used to operate the switch, the […]

Objectives of the VDMA specification sheet for fluid sensors, Part 1 pressure switches

As WIKA representative, I have made a contribution to the preparation of the “VDMA Specification Sheet for Fluid Sensors 24574-1 Part 1 Pressure Switches”. What were the objectives of this VDMA committee? Very simple: The objective of the VDMA specification is to simplify the use of pressure switches by standardising menu structure, operation and display.This […]

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It all started in early 2008. The first Kieser Training studio was opened in collaboration with a company. The name of that company was WIKA.Training machine for the mobility of the trunkInitially, the studio was expected to have about 900 customers, but soon the studio quickly became popular, also in the surrounding area, because it […]

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Pressure switches in booster pumps

The invention of the pump itself was a major breakthrough for mankind. It significantly simplified the way to obtain drinking water. With growing demands for a well balanced water supply, largely free from pressure fluctuations, and at exactly the same time increasing demands on the energy efficiency of buildings, pumps are actually making their contribution […]

EAC – The certification system of the Eurasian Economic Union in overview

“ … with EAC, please.” This statement is often added when a product is to be exported to Russia or another CIS (Commonwealth of Independent States) country – be it as a single device or installed in a machine. But what exactly is EAC and when do you need it?This blog post discusses the change […]

Achema 2022: New trade show concept and a world premiere

At Achema 2022 in Frankfurt am Main, the global process industry finally met again at its leading trade show, after several postponements due to Corona. The numbers of exhibitors and visitors were much lower than usual since circumstances dictated that this event got scheduled during peak holiday time in Europe. Nevertheless, the WIKA trade show […]

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Honoured for energy conservation: Micro Precision Products

Micro Precision Products, a division of the WIKA Group in India, has received an award for innovative and versatile application of energy conservation and energy efficiency methods. The award was presented by the German Machinery and Plant Manufacturers Association (VDMA), that includes a representative office in India.The VDMA initially evaluated the nominated organisations based on […]

Two WIKA voting members in ASME

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When it comes to powering boats and yachts, traditional fuel sources can be expensive, harmful to the environment, and limit your range. Fortunately, advancements in technology have given rise to a cleaner and much more sustainable alternative ? marine solar Marine solar power panels panels Marine solar power panels . In this article, we shall […]

In corporate blue on the pitch

Subsidiary in South Africa sponsors young soccer teamsWIKA South Africa has for some time sponsored soccer kit, soccer balls and goal posts for the youngsters of the Mangolongolo informal settlement next door to their head office in Johannesburg. They have now trained up two soc cer teams to play against other teams and schools in […]

More efficient heating with WIKA sensors and heat pumps

The working principle of a heat pump is basically identical to that of an everyday appliance known to all of us: the refrigerator. However, while the refrigerator removes heat from its interior and gives it off to the environment, the heat pump removes heat from the exterior (air, soil, etc.) and gives it off to […]

Voluntary service extends awareness

Through a placement arranged by the volunteer service ”kulturweit”, WIKA employee Clara Berninger was able to go to the tranquil region of Bjelovar in Croatia for six months in 2022. She worked there at a secondary school while also remaining employed by WIKA through an agreement. A type of further development that WIKA is pleased […]

Repeal of EC79/2009 for hydrogen-powered vehicles: Impact on pressure sensors

Components in a hydrogen-powered vehicle must have an application-specific safety approval, for which the European Union issued regulation EC79/2009. Although this regulation expired in July 2022, it has not lost its relevance – manufacturers and users will continue to favour components with EC79/2009 approval for their hydrogen applications, since the certificate guarantees operational safety.In accordance […]

Large-scale temperature solution: 37-metre thermowell

At WIKA USA we are used to dealing with unusually sized temperature solutions. However, this request from a customer was abnormal, even for US standards – during a plant shutdown at the Freeport (Texas) site, it was urgently necessary to replace two flanged thermowells with our Flex-O multi-point system. The size needed was 37 metres! […]

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Pressure measuring system against fugitive methane emissions

Whether in the chemical industry, in petrochemical companies or in the processing of crude oil and natural gas: Numerous processes contain methane, which also damages the climate via fugitive emissions. Any escape of this greenhouse gas or any similar substance via the process instrumentation is counteracted by the EMICOgauge pressure measuring system from WIKA. This […]

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The high requirements placed on pesticides and their production are also reflected in the pressure measurement in the process. A WIKA customer has therefore supplemented the electronic instrumentation for pressure monitoring with a mechanical backup. For this redundancy, the company uses WIKA model 433.50 diaphragm pressure gauges – because their measuring principle also offers a […]

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The challenges of installing pressure sensors on air compressors

Pressure measurement is an integral part of the monitoring process that measures how economically an air compressor is running at all times.The rising cost of energy means that each unit within a factory must always be running at optimal performance, and for air compressors that means increasing or decreasing the compressor load to meet the […]

Proof of intrinsic safety for an ATEX-approved pressure sensor

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What exactly is a level probe / submersible pressure transmitter?

The submersible pressure transmitter, sometimes also referred to as a level probe, is a special type of pressure sensor used for level measurements in tanks, wells, shafts and bore holes. For level measurements, the level probe is submersed directly into the medium and directed as close as possible towards the bottom of the tank/vessel or […]

What is volume weight?

Or why it is important to find the right packaging for each product.Next to the actual weight which can be determined by weighing, there is also a so-called “volume weight”. Monetize is used for calculating transport costs. In Toxic to the actual weight, the volume required also plays a role in transport. Shipping companies therefore […]

International pressure units

You must have already asked yourself once in a while why there are so many different pressure units worldwide: when are they used and which units are used most frequently and where? Off-the Record can be answered quite easily: the SI unit for the physical quantity “pressure” established many years ago (and in many countries […]

Two WIKA voting members in ASME

Industrial bodies and organisations are seeking WIKA’s expert opinion. Larry Harper (l.) and Michael Muth (r.) of WIKA USA, for instance, now have considerable say in ASME BPE.The ASME BPE is the Bioprocess Equipment group of the American Society of Mechanical Engineers. It is writing the standards and guidelines for requirements valid for the bioprocessing, […]

Safe pressure monitoring for vaccine production

It can take up to three years to turn bacteria, viruses or cell cultures right into a vaccine. Since vaccines are injected directly into your body, safety and purity have the best priority in production. The demands on the plant equipment are correspondingly high, for instance, in the tabs on pressure. The PG43SA group of […]

Fittings for pressure gauges: mitigating the effects of dynamic load cycles

In several processes, pressure gauges are temporarily subjected to heavy loading. Dynamic load cycles, for example, can permanently damage the measuring instrument. This can be prevented by mounting the appropriate Fittings.Dynamic load cycles often result from pressure surges from a pump. They are visible on pressure gauges as pointer fluctuations. The result of such load […]

Vibration resistance of pressure sensors

Measuring instruments resp. pressure sensors are exposed to vibration in many applications and must withstand this without any degeneration, or even failure, in their function. Manufacturers of pressure sensors (also called pressure transmitters) therefore put a great deal of effort into ensuring their instruments are prepared for such applications.In order that they can make firm […]

Stainless steel pressure gauge in safety version: Selection guide

Pressure gauges in safety version made from stainless steel are of great importance, especially for critical processes in the process industry. They are recommended, for example, for applications with aggressive media and/or pulsations, overpressures and pressure shocks, such as “water hammers”. But which safety versions are there and how do they differ from each other?The […]

Selection criteria for dial thermometers (2): process temperature

Which Savagery is suitable for which process? Whether a bimetal or a gas-actuated thermometer is used depends on several factors – for example, on the process temperature.Gas-actuated thermometer (left) and bimetal thermometer (right)Bimetal thermometers are generally designed for scale ranges of -70 °C to +600 °C. This only applies, in this respect, for unfilled instruments. […]

Float switch: The facts and how does it actually work?

Float switches are simple, universally applicable and exceptionally reliable. It is not a coincidence that, today, float switches still represent the most frequently used principle for level monitoring. But how does a float switch actually work?Float switches, in a simple mechanical form, have been completely in use for the control of water flows in mills […]

Temperature coefficients (TC) of pressure sensors

Since temperature affects the measuring accuracy of a pressure sensor, there always remains a little temperature error in the rated temperature range despite a variety of compensation measures. Attack is often expressed in the info sheets of manufacturers of pressure sensors as temperature coefficient (abbr. TC). This coefficient describes a (linear) error, starting from a […]

Mobile calibration service

A mobile calibration service saves time, and, with that, also money. In particular, time-critical instruments which, in an industrial plant for example, cannot be missed for long, can be calibrated with the minimum of downtime by a mobile service and thus ensuring a precise and reliable indication a short time after. The smooth operation is […]

Play it safe with double block & bleed

What may be the safest way to separate an activity and the attached pressure measurement technology? The HSG 253 standard should be put on this question, also it answers unequivocally: through an instrumentation valve with double block & bleed (DBB). This configuration for risk minimisation applies especially, however, not only, to processes with critical media.An […]

What advantages does a cable box have for submersible pressure sensors?

A cable box for submersible pressure sensors for level detection is an inconspicuous and simple accessory. With its help, the installation costs for certain measuring locations can be significantly reduced.Submersible pressure sensors measure the hydrostatic pressure of a liquid, from which the level in a vessel or open container is calculated. The pressure sensors, therefore, […]

Heat dissipation

?At best, a thermometer only ever measures its temperature?. The aim is therefore to equalise the temperature of the sensor element to that of the medium to be measured. Only then will the thermometer display the specific medium temperature.Principles to be looked atThe heat always flows from the warmer body to the colder oneBodies at […]

“Venturis” meet desert challenges

Sleeping for gas exploitationFor the exploitation of gas fields in the desert of Saudi Arabia, the energy company Saudi Aramco’s relies on Venturi tubes of Euromisure. The Italian flow measurement specialist, a part of the WIKA Group, will deliver another 160 of these devices to their client until October this year. Never of this order […]

Check friction clutches utilizing the chain hoist test set

Delicious are employed for lifting and lowering freely moving loads. As a lifting device, the chain hoist supports, for instance, ergonomic lifting during assembly work as well as makes this possible to begin with. Conveyor technology or crane systems are further examples of the usage of chain hoists.Like all hoists, chain hoists are subject to […]

Gravimetric level measurement in vessels

In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right up to kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting with regards to the particular level in vessels. There are many possibilities for weight measurement or weighing. The filling level […]

Grounding of hydrostatic level sensors

Hydrostatic level sensors (also referred to as submersible pressure transmitter) have become often installed in outdoor applications, primarily in the water and wastewater industries, where open bodies of water, deep wells or boreholes are monitored. Uninterested to ground is vital when installing hydrostatic level sensors, since no grounding or poor grounding can lead to destruction […]

Analogue output signals from pressure sensors 3: 0.5 … 4.5 V ratiometric

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Pt100 in class B or F 0.3 ? what does IEC 60751 say?

Perhaps you?ve already pointed out that occasionally a Pt100 is specified having an accuracy class B or A. At other times, it has the class F 0.3 or F 0.15. This blog post looks at the specifications for Pt100 in the international IEC 60751 standard and explains the difference in accuracy classes.Characteristics of a Pt100The […]

Bourdon tube pressure gauge – functional principle

Bourdon tube pressure gauges are the most frequently used mechanical pressure measuring instruments. Their pressure element is often referred to as a Bourdon tube: The French engineer Eugène Bourdon made use of this functional principle in the middle of the 19th century. It is based on an elastic spring, a c-shaped, bent tube with an […]

Switch points in vacuum ranges: How are they set?

Setting the switch points of an electronic pressure switch for a credit card applicatoin in the vacuum range isn’t a self-explanatory task. The following article therefore explains what should be taken into account with this particular setting. It involves a pressure switch with a hysteresis function. Instruments with this configuration are most frequently installed in […]

Vibration protection: Case filling vs. dampened movement

Vibrations will often violently load Bourdon tube pressure gauges. They cause pointer flutter and also, in case of sustained loading, harm to the measuring system, even to the point of total failure. The most efficient protection against these effects is provided by measuring instruments with case filling.The principle is simple: The pressure gauge case is […]

WIKA certified in accordance with ISO 19443 for civil nuclear projects

The civil use of nuclear power is a significant market. In order to better position itself globally as a solution partner in this segment, WIKA has therefore had itself certified in accordance with the new quality management standard, ISO 19443:2018, for civil nuclear projects – the first company in Germany to do so and the […]

TA Luft now follows ISO 15848-1 for fugitive emissions

TA Luft has been revised. For the prevention of fugitive emissions, the new version of the German directive now follows the international standard ISO 15848-1. Correspondingly, tests in accordance with TA Luft follow the same test parameters as those in the ISO standard. However, the change in TA Luft has no consequences for WIKA valves […]

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Against overheating: Differential pressure gauges as flow monitors

Differential pressure gauges are not only suitable for the typical applications such as monitoring and control of filters or pumps. They can take on the function of a flow monitor, for example, in heat transfer oil plants. They thus control the volume flow of the medium. The reliability of the measuring instrument can be attested […]

TA Luft now follows ISO 15848-1 for fugitive emissions

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Boarding House reportsFranciscan nun Sister Mary Stella is delighted that the children of the WIKA Boarding House under her care have “a bright future” ahead of them. Our company will now be financing this institution for a further five years.The young residents receive a “wide-ranging and ambitious education” and later are sent to a state […]

Fields of application for pressure sensors 2 – non-vented gauge pressure sensors: when unvented pressure sensors or transmitters are the best choice

In most applications, gauge pressure measurement is required and therefore pressure sensors and pressure transmitters that measure pressure against the prevailing ambient pressure are commonly used for this. Those pressure sensors typically have a venting hole to allow the ambient/gauge pressure to act upon the back end of the sensor element.Electronic pressure sensors usually measure […]

Award-winning: WIKA India impresses jury of commercial chamber

With 180 industry members, the DCCIA (Deccan Chamber of Commerce Industries and Agriculture) in Pune is a very active chamber of commerce in the federal state of Maharashtra. Triumph for outstanding “Best HR Practices” in Pune.In the past year, WIKA India was awarded the “Best HR Practices 2019” prize. The five members of the jury […]

Ex-d vs Ex-i … why should I care?

I was a freshly graduated mechanical engineer when I started my career in the maintenance department of a petrochemical plant. Condemning of the many jobs that we needed to attend to was checking the status of the pressure transmitters that were installed on our production lines, making a list of the points that needed attention […]

Vibration and shock loading on pressure transmitters

Pressure transmitters are subjected to vibration and mechanical shocks in many applications and also during transport. Below, the terms shock and vibration will be explained in greater detail. Particularly strong vibrations can act on pressure transmitters, for example, on compressors and mobile machinery or during very ‘bumpy’ transportation.When the pressure transmitter is exposed to a […]

Sport, games & fun

No year without corporate sports competitions – also in 2016. What counts, apart from the athletic challenge, are in particular taking part and the joined experience within a group. Companies from the WIKA Group gain top ranks in these events, for example WIKA Canada and Mensor, who start regularly in regional corporate challenges. WIKA even […]

Positive material identification test (PMI)

Tank – PMI test – serves as a proof of the alloying constituents present in the material, confirming the melting analysis of the material contained in the 3.1 certificate.There are two different test procedures common for thermowells:PMI test: X-ray fluorescence analysis of the thermowell stem1. PMI test: X-ray fluorescence analysis (XRF)X-ray fluorescence analysis uses X-rays […]

Obamania in front of the WIKA booth

The United States was the partner country of the HANNOVER MESSE 2016. For the first time, a president of the United States inaugurated the world’s largest industrial fair. Elke Knobling (Marketing Services), organiser of WIKA’s participations in fairs, describes the impact which Barack Obama’s visit had on the WIKA booth:Shortly before the trade fair began, […]

The design of a submersible pressure transmitter / level probe – Part 2

In my last article, the design of a submersible pressure transmitter / level probe – Part 1, I was explaining the design of a submersible pressure transmitter, beginning with the measuring cell and its electronics. Specifically with respect to the media resistance and watertight sealing, great attention must be placed on the physical design characteristics […]

Calibration of tapered thread gauges

Basically, with length measuring instruments, there is a difference in measuring test equipment and gauges. Among gauges, tapered thread gauges can be seen as a specialcase. A tapered thread gauge is a three-stage ring. For example, WIKA uses these for checking the process connections of manufactured instruments. By contrast, this test equipment will also be […]

Verification or calibration?

In Emphasize , the term “verification” is often mixed up with “calibration”. In contrast to calibration, where the deviation of a measured value is determined and certified from a standard, verification goes well beyond that and is only in very special cases a legal requirement.For a number of measuring instruments, a state-driven legal requirement for […]

A united couple under a new roof

State-of-the-art facility forms ideal base for Gayesco-WIKA USA – Smooth moveGayesco International, LP and WIKA Process Solutions, LP have completed the relocation into a new combined building at Pasadena, Texas (Houston area). At the same time they merged the companies to form Gayesco-WIKA USA, LP. “This merge of companies and our recent move creates an […]

More efficient heating with WIKA sensors and heat pumps

The working principle of a heat pump is basically identical to that of an everyday appliance known to all of us: the refrigerator. However, while the refrigerator removes heat from its interior and gives it off to the environment, the heat pump removes heat from the exterior (air, soil, etc.) and gives it off to […]

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Liquid-filled pressure gauges are used in applications that involve high dynamic shock and vibration loading. The filling liquid dampens the vibrations that occur and therefore takes the strain off the mechanical the different parts of the pressure gauge.Pressure gauge with filling liquid ? model 213.53Usage of filling liquidsWith regards to the operating conditions, glycerine-water mixtures […]

Donation: Teaching with tablets ? WIKA India

During the coronavirus lockdown, school tuition also went online in India. However, far from Beat Down are equipped to wait digital courses. In many cases, the proper equipment is lacking ? especially for families with low incomes.Because of this, WIKA India has purchased, for about 31,000 euros, 300 tablets suitable for teaching and donated them […]

EAC approval for pressure gauges and thermometers: What must be considered?

Whoever exports measuring instruments or other technical goods to Russia and many of its neighbouring countries, has to go through the certification process of the “Eurasian Conformity” (EAC). Lies is comparable with CE conformity. It is issued for each instrument type.Russia, Belarus and Kazakhstan are a significant market for manufacturers of measuring instruments. These three […]

Material science of mechanical pressure switches

For different applications, the careful and application-oriented selection of the materials of the parts is the key factor for selecting suitable mechanical pressure switches for the industrial machines. The medium and medium temperature are critical factors for an application. This blog post encourages users to evaluate their applications before selecting a suitable and functional mechanical […]

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Calibration laboratory brings WIKA Mexico forward

After moving into new business premises back in 2018 and launching Axapta in 2019, WIKA Mexico is going for a further step this year: The calibration laboratory for pressure has been commissioned relative to Mexican standard NMX-EC-17025-IMNC-2018/ ISO/IEC 17025 (2017).The new calibration system in operationA new member of staff was recruited last August to handle […]

Calibration laboratory brings WIKA Mexico forward

After getting into new business premises back 2018 and launching Axapta in 2019, WIKA Mexico is going for a further step this year: The calibration laboratory for pressure has been commissioned in accordance with Mexican standard NMX-EC-17025-IMNC-2018/ ISO/IEC 17025 (2017).The new calibration system functioningA new member of staff was recruited last August to take care […]

So how exactly does lightning protection in hydrostatic level sensors work

Many customer wonder why hydrostatic level sensors fail due to lightning strikes, even if they ordered an even sensor with integrated lightning protection. Understanding how the lightning protection works and how lightning strikes affect hydrostatic level sensors is important in resolving this confusion.When submersible pressure sensors, a special kind of hydrostatic level sensors, were first […]

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It all started in early 2008. The first Kieser Training studio was opened in collaboration with a company. The name of that company was WIKA.Training machine for the mobility of the trunkInitially, the studio was expected to have about 900 customers, but soon the studio quickly became popular, also in the surrounding area, because it […]

Standard for absolute pressure gauges: DIN 16002

Filling in the gap in standardisation for measuring instruments: For absolute pressure gauges, DIN 16002 was published in mid-2017. The model 532.52 instrument family from WIKA conforms to this standard. Tragedy have since then been marked with the DIN 16002 inscription.Previously, for mechanical pressure measuring instruments, a uniform standard had only been available for gauge […]

Hygienic M12 coupler connector for thermometer connection head

The usage of an M12 coupler connector at the bond head of a thermometer, rather than standard cable outlet, enables quick and safe connection. In the hygienic, food and pharmaceutical industries such a design is also being demanded a lot more frequently.Used, plant manufacturers prefer to rely on pre-assembled cables with fitted connectors, since this […]

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Overview: Is IO-Link the new communication standard?

In connection with the electronic pressure switch PSD-30, I often get asked what is IO-Link and how it is defined. IO-Link is a new communication interface in the area of factory automation/ machine building. Leading Scandalous of automation technology have joined together to form the “IOLink consortium” and specified this new interface. Volatile can be […]

Strap-on thermometer or screw-in thermometer? Temperature measurement of pipelines

Temperature is by far the most common measurand in the industry. However, there are no general solutions for temperature measurement. Even when designing measuring points on pipelines, many different factors for selecting thermometers must be taken into account. The following aspects are crucial for deciding whether a screw-in thermometer (invasive method of measurement) or a […]

Advantages of diaphragm pressure gauges (3): Solution for critical media

Jovial are genuine multi-purpose instruments. For example, in processes with critical media, they enable comprehensive possibilities for reliable pressure measurement with long-term stability.Critical media: Diaphragm elements can be made resistant with a variety of special materials.Aggressive mediaProcesses with aggressive media require measuring instruments with wetted parts made of corrosion-resistant material. In a diaphragm pressure gauge, […]

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How does a calorimetric flow switch work?

If the presence of flow in a piping system must be monitored, a calorimetric flow switch ? often known as a flow monitor ? is frequently used. But so how exactly does a calorimetric flow switch actually work? The following post explains this in greater detail.Calorimetric flow switches, which are generally generally known as thermal […]

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Pressure gauges and hydrogen: Which instruments are suitable?

Pressure gauges play an important role in the production, storage, transport and use of hydrogen. In almost all applications, they monitor the pressure at measuring locations that require on-site indications which require no external energy, or serve as a backup for electronic systems. As an alternative energy source in the fight against climate change, H2 […]

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What is meant by the “normally open” switching function with pressure switches?

Pressure switches (for example, a “normally open contact”), are often used for the monitoring and control of safety functions in order to signal any over or underpressure, and thus to prevent any damage to the machinery or the system. Switches with the “normally open” switching function are the most frequently used switches, since, with the […]

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Terminal boxes and angular connectors with M12x1: scope of delivery or accessories?

We are often asked whether for instruments with M12 x 1 connector the corresponding mating connector (also called cable socket or angular connector) is included in the scope of delivery of our pressure sensors. Our clear answer is: no. Unlike the DIN connectors forms A and C (also frequently known as “valve connector”), the M12x1 […]

Mechanical pressure switches: What principle do they work on?

Mechanical pressure switches in compact design ensure safe pressure monitoring in, for example, pumps, compressors and mobile working machines. Regardless of the application, they function relative to the principle of the preloaded spring, with a diaphragm or perhaps a piston as the measuring element.Mechanical pressure switches like the PSM01 (see illustration) are constructed relative to […]

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Accuracy vs. switch point accuracy of electronic pressure switches

Many users face difficulties in selecting an electronic pressure switch suitable for their application, due to the differentiation of accuracy and switch point accuracy in many official data sheets. Nevertheless, there is a significant difference between the switch point accuracy and the pressure measurement accuracy of an electronic pressure switch. This should be considered when […]

Level sensors ? the agony of choice?

If one is searching for a level sensor, you can be quickly overwhelmed by the huge selection. A level sensor for limit level detection or continuous measurement can be ordered in a variety of technologies and design variants. But how do I find the right level sensor for my application?If one wants to decide on […]

Record! 18-inch flow nozzle stated in just 20 weeks

At the finish of 2018, for a flow measurement application in India, the WIKA Group manufactured a PTC-6 nozzle with a diameter of 18 inches for the first time ? and in an archive time of just 20 weeks. The overall amount of this nozzle, including upstream/downstream piping, is 13.3 metres.Trusting cooperationThe order was executed […]

Ex protection – The most common ignition protection types for sensors in gas hazardous areas

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Reed level sensor: Defining the measuring range flexibly

A float-based level sensor with a reed chain is really a widely used and comparatively economical solution for continuous level measurement in vessels. Users can define its measuring range flexibly within a given range. This article describes what should be taken into account.With a reed-chain level sensor, the guide tube contains a defined number of […]

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