Switch points in vacuum ranges: How are they set?

Setting the switch points of an electric pressure switch for a credit card applicatoin in the vacuum range is not a self-explanatory task. The next article therefore explains what has to be taken into account with this setting. It involves a pressure switch with a hysteresis function. Instruments with this configuration are most regularly installed in industrial applications.
Electronic pressure switches, including the WIKA models PSD-4 and PSD-4-ECO or the A-1200 pressure sensor with IO-Link, operate as ?normally closed? or ?normally open?, with regards to the task. The next graphics illustrate both switching functions with the respective switch and reset points:
In principle, the next applies: The switch point (SP) is greater than the reset point (RP) and the beginning of measuring range (MRS) is always smaller compared to the end of measuring range (MRE). This rule can be easily understood with settings for ambient air pressures.
Example: Control of a vacuum pump
On the other hand, setting the switch points in the vacuum range and therefore, ultimately, the switching function, requires more attention. To illustrate this, let?s take the control of a vacuum pump, for instance, which must maintain vacuum pressure between -0.7 bar and -0.5 bar. For the task described, we select a pressure switch with a measuring selection of -1 ? 0 bar.
The beginning of measuring range (MRS) is therefore -1 bar, the finish of measuring range (MRE) 0 bar. This means: At 0 bar (= start of operation) the switch ought to be closed, so as to switch on the vacuum pump. If the pressure drops to -0.7 bar, the switch must open and stop the pump. As soon as the pressure reaches top of the limit value of -0.5 bar, the pump should once more start and run before pressure has again dropped to -0.7 bar.
ow must the switch points be set within this vacuum range? Let?s take the two pictures and translate MRS and MRE:
Here it is clear that the ?normally open? function must be selected, otherwise the pump would not activate. After entering the switch points, the schematic is obtained, which ultimately shows the way the pressure switch functions in accordance with the example:
Note
Information about WIKA?s electronic pressure switches can be found on the WIKA website. Would you like to buy pressure switches? In our WIKA online-shop you will find some of our standard designs. Assuming you have any questions, your contact will gladly assist you to.
Also read our posts
What’s meant by the switching function ?hysteresis? with Protect ?
What’s the difference between the switching functions ?hysteresis? and ?window? in pressure switches?
What’s meant by the ?normally open? switching function with pressure switches?

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