SEEPEX four.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the following era of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main commerce fair for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as soon as once more demonstrates its market management in the area of clever and progressive solutions.
The similar applies to the opposite commerce fair shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. เกจวัดแรงดันไทวัสดุ is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by way of its technical design the only certainly one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently growing its digital services with ambition and passion. The pump manufacturer combines its digital solutions with the standard pump business to give its prospects extra time for the essentials, reduce prices and simplify processes.
At the world honest for environmental applied sciences on the finish of May, international trade guests will experience the premiere of a completely automated solution with integrated Industry four.0 options. The current premium mannequin range SCT AutoAdjust offers revolutionary innovations in the space of progressive cavity pumps. Wrenches and so forth. at the second are a factor of the previous when it comes to upkeep. One click from a remote location and the stator is back in top form. The vary, which was developed on the idea of buyer requirements, makes maintenance work a lot simpler and due to this fact helps to save time and costs. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is increased and maintenance times are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that upkeep may be simply carried out by one person. Suction or strain strains not need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the flow fee is lowered as a result of wear and tear. The newest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the need for any special tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room through analogue signal lines or digitally by way of varied fieldbus techniques. Quick access on website at the pump may be achieved by way of a management panel or via Bluetooth utilizing an app for Android and Apple tablets which may be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables focused evaluations and analyses that can be used for process optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or indicate that spare components are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep instructions primarily based on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic information to allow predictive upkeep forecasting and identification of abnormal situations. By combining different sensor data, guidelines could be created to trigger alarms. For example, a decreased flow rate at increased pump pace in comparability with the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information additionally allows SEEPEX to make extra accurate life cycle predictions for each pump type based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that combines some nice advantages of two pump applied sciences to move extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as a thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal corporations, this alternative to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes in the form of a bundle unit, which incorporates the pump, the dedicated management logic, as properly as the polymer and, if desired, the compressed air parts. This pump can be linked to the Connected Services of SEEPEX as an expansion.
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