SEEPEX four.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the next era of pumps. The business leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading trade truthful for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as once more demonstrates its market management within the subject of clever and progressive solutions.
The identical applies to the opposite trade fair shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the one considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital services with ambition and keenness. The pump producer combines its digital options with the standard pump business to give its clients extra time for the necessities, cut back prices and simplify processes.
At the world truthful for environmental technologies at the finish of May, international commerce visitors will expertise the premiere of a totally automated solution with built-in Industry four.0 features. The present premium model range SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches etc. at the second are a factor of the previous when it comes to maintenance. One click from a distant location and the stator is back in top form. The vary, which was developed on the idea of customer necessities, makes maintenance work a lot simpler and due to this fact helps to keep away from wasting time and prices. Retensioning ensures constant pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and upkeep instances are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are additionally significantly decreased. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance may be simply performed by one particular person. Suction or stress lines no longer must be removed. With an built-in retensioning device, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move rate is decreased as a result of put on and tear. The latest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the necessity for any particular instruments. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room by way of analogue signal traces or digitally via varied fieldbus systems. Quick entry on web site on the pump may be achieved through a management panel or via Bluetooth utilizing an app for Android and Apple tablets which may be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, services and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be used for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep directions based on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical data to enable predictive maintenance forecasting and identification of abnormal situations. By combining completely different sensor data, rules could be created to set off alarms. For instance, a reduced circulate price at elevated pump velocity compared to the pump’s particular person calibration curve would point out pump wear. This implies that if unintentional process adjustments are displayed, measures can be taken at an early stage. เครื่องมือวัดความดัน of all collected pump information additionally permits SEEPEX to make extra accurate life cycle predictions for every pump sort based on an anomaly detection check.
With pressure gauge หลักการ ทํา งาน ” (SAI), SEEPEX presents its customized system solution that combines the advantages of two pump applied sciences to move highly dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal corporations, this alternative to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, further polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes within the type of a bundle unit, which accommodates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air components. This pump can be related to the Connected Services of SEEPEX as an enlargement.

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