A twenty-fold improve in production was the objective of the Croatian automotive cosmetics firm Alfa Car. To obtain this, the entire manufacturing cycle, housed in a new manufacturing plant, was automated. Festo supplied a whole solution for more than 200 process valves – including venture management.
A number of different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automotive cosmetic merchandise. This requires advanced course of automation options. The Croatian automotive cosmetics company Alfa Car has taken a giant step into the future: while building a model new manufacturing plant, the complete production cycle was absolutely automated, from the raw materials to the bottling line for the finished products. One level of focus was the seamless automation of the process valves.
A number of different substances are stored, transported, blended and bottled in the production plant.
Customised full resolution
To tackle the problem, the company labored along with the system integrator Arp Lučko and Festo. It would be Festo’s role to challenge manage the automation of the process valves. To ensure fast integration into the new system and maximum reliability sooner or later production course of, customised full options have been provided that cover the entire vary, from the method valve items to the valve terminals. When choosing the mandatory elements, specific attention needed to be paid to the possibly explosive environment.
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The communication between a lot of different automated ball valves and the brand new plant’s higher-level control system was additionally decisive for optimum course of automation. This requirement was met by a dependable solution with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be absolutely automated in this means. Using a single source for the ball valve answer took the strain off both Alfa Car and Arp Lučko when it came to designing and putting in the model new system. The in depth coordination of the varied process valve suppliers, which Festo handled as a half of its venture administration brief, additionally made the challenge easier.
Automated course of valves ensure dependable distribution of the substances within the various process steps.
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