A twenty-fold improve in production was the objective of the Croatian car cosmetics firm Alfa Car. To obtain this, the complete manufacturing cycle, housed in a new manufacturing plant, was automated. Festo supplied an entire resolution for greater than 200 course of valves – together with challenge administration.
A variety of totally different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of car beauty products. This requires complicated process automation solutions. The Croatian car cosmetics company Alfa Car has taken a big step into the lengthy run: while constructing a new manufacturing plant, the entire production cycle was absolutely automated, from the uncooked materials to the bottling line for the completed products. One point of focus was the seamless automation of the process valves.
A variety of different substances are stored, transported, blended and bottled within the production plant.
Customised full solution
To handle the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. It would be Festo’s function to venture handle the automation of the method valves. To guarantee quick integration into the new system and maximum reliability in the future manufacturing process, customised complete options were equipped that cowl the whole range, from the method valve units to the valve terminals. When choosing the necessary parts, explicit attention needed to be paid to the potentially explosive setting.
Reliability counts
The communication between numerous different automated ball valves and the new plant’s higher-level control system was additionally decisive for optimum course of automation. This requirement was met by a reliable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers may be absolutely automated in this method. Using a single source for the ball valve resolution took the pressure off each Alfa Car and Arp Lučko when it got here to designing and installing the new system. หลักการทํางานของpressuregauge of the assorted course of valve suppliers, which Festo handled as part of its venture administration temporary, also made the challenge simpler.
Automated process valves ensure reliable distribution of the substances within the various course of steps.
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