The UN has declared 2022 the “International Year of Glass”. This puts much more concentrate on production circumstances in the energy-intensive glass industry, and environment friendly technologies along the whole worth chain are particularly in demand. Vacuum expertise additionally has a major affect on sustainability in glass production – because steady vacuum is needed in many processes. Atlas Copco makes a speciality of providing energy-efficient, intelligent, and sustainable vacuum solutions to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a spread of extremely efficient, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling corporations. The individualized bottles and jars are given their form and the ultimate contact utilizing vacuum expertise. The final contact consists of including a customer’s logo or title. When shaping the glass, better embossing of the emblem or any lettering is achieved if the trapped air between the glass mould and the actual glass has been removed as greatest as possible. With an output of 650 million jars per yr, the proper vacuum system is an important factor for the efficiency of the whole plant for Noelle + von Campe. Atlas Copco, with its utility expertise and expertise in supplying vacuum pumps to the glass trade, is aware of the exact requirements of the market. They have a long history in partnering with glass manufacturers. Their options and installations are made to measure for each individual buyer. เกจวัดอาร์กอน was one of many causes Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy financial savings with Variable Speed Drive (VSD) know-how
The use of vacuum technology alone saves lots of vitality: the identical manufacturing result is also achieved with compressed air but would devour extra vitality. With its revolutionary motor concept for glass production, the Atlas Copco GHS VSD+ sequence is among the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable speed management, the screw pumps can be tailored exactly and rapidly to the respective vacuum requirement. Variable speed and the set level management offers optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved round 27% in vitality costs.
Increased stability within the vacuum provide
The decreased energy consumption isn’t the only advantage of the GHS VSD+ vacuum solution. The complete vacuum supply at Noelle + von Campe is now extra steady than earlier than. „When we change instruments or adapt our processes, for example, the new central vacuum system continues to reliably supply our complete production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important factor for us, as a result of the dependable, uninterrupted vacuum provide in turn has a direct effect on the standard of our end merchandise. And in relation to the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional value reductions are generated by the ES central management: „The clever system coordinates the utilization of the vacuum pumps with one another – this protects even more costs, additionally for maintenance and electricity. A huge advantage: the purchasers also achieve considerably sooner amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps concurrently. The smart management system balances and optimizes the performance of all machines, decreasing the general power consumption. Compared to competitor merchandise, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are supplied in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not solely to the products but additionally to the production course of. This is where Atlas Copco’s extensive expertise in working with glass manufacturers pays off. That is why Atlas Copco also customized the piping of the vacuum pumps. Atlas Copco is thus, as it had been, a one-stop store for glass producers – from the pump to the connection methods. And so, on stability, Noelle + von Campe gets more for much less: more vacuum, more management and extra stability for much less power consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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