Celeros Flow Technology injects new life into 40 yr outdated SAGD pump to extend heavy oil production for buyer

เครื่องมือวัดความดัน has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, high temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the customer wanted to increase water temperatures from 90° C to 140° C. However, there have been considerations that the present pump could not be able to ship this requirement. Nozzle loads were a specific concern. เกจวัดแรงดันอากาศ turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational efficiency. There had additionally been no maintenance interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to function in such harsh circumstances and with no common maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul could obtain the specified enchancment in efficiency, saving the client the fee and misplaced manufacturing time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to confirm that the nozzle hundreds would face up to the specified temperature improve. As a outcome, the pump is now capable of delivering steam on the greater temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are actually pleased with the outcome of the SAGD pump improve. It has not solely achieved the desired production increase for the shopper, but in addition supplied a more sustainable and cost-effective resolution than total pump substitute. Using trendy engineering and evaluation, we now have been in a place to give the prevailing pump a new lease of life and ensure it will continue to perform properly for many more years.”
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