A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

pressure gauge trerice ราคา -Air, part of the Atlas Copco Specialty Rental division and a longtime leader in the subject of air, nitrogen, energy, move (pumps), steam boiler and lighting solutions, lately took a bold determination which has modified the best way its customer – and Rand Air – will method future hires of an analogous nature.
Working in the petrochemical sector requires important consideration to detail, with absolute safety at all times imperative. When Rand-Air was approached by a long-standing buyer on this sector for tools to clear a sulfuric acid pipeline bound for decommissioning, they approached the task at hand in an revolutionary and agile method, developing with a unique solution from these previously utilized.
“The challenge undertaken was unusual by nature. Our customer required the usage of an air compressor which could perform optimally in a high-risk, unstable environment. We due to this fact determined that this explicit project demanded a recent solution – and a departure from the way in which it had previously been approached,” explains Rand-Air seasoned petrochemical business sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether or not or not it’s water or oil – due to its excessive volatility. Contaminants can cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off venture. Rand-Air due to this fact took the choice to go together with the Class zero oil-free compressor because of its production of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this venture, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew level of minus 40 levels,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this particular buyer had always used nitrogen to clear their pipelines. By offering the Class 0 oil-free air resolution, Rand-Air was capable of show that this was the better resolution in this case: able to supply a extra environment friendly resolution in a shorter time, and with significantly less potential contamination or safety threat.
Ultimate efficiency with multiple makes use of
The first pipeline clearing project utilizing oil-free air turned out to be so successful that the estimated five day compressor rent, was accomplished in only one. This unbelievable achievement further highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the preliminary pipeline clearing, 4 more tasks happened during the course of the yr, and another is set for October.
“Efficiency and air purity are the reason that this explicit compressor is the most effective and most viable resolution for clearing pipelines,” says Lake. Compressors employed by the customer this 12 months include the PTS1600 compressor with a dryer which produces 1600 cubic toes of compressed air per minute.
“Oil-free compressors are capable of be efficient over super distances. For example, a number of the pipeline tasks have required air to be pumped through pipelines of between 2.5 kms to five kms. When compressing air over this distance, pressure drops – which affects the flow. It is essential that air is pumped into the tanks at below 4 Bar,” Lake explains.
Oil-free compressors have multiple makes use of. Customers often solely hire them for instrumentation, fermentation and aerating containers which are normal uses for these machines.
According to Lake, the truth that these compressors can also be utilized in purposes corresponding to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even able to transferring an 80 ton transformer, because of its capability to blow up industrial pillows which are then positioned beneath the heavy transformer and floated,” she remarks.
All other capabilities aside, the most compelling reason for the rent of the Class 0 oil-free compressor was because of its ability to provide clean, pure, contaminant-free dry air.
Making agility rely
Rand-Air attributes its high degree of buyer success and repeat enterprise to an around-the-clock service and robust team effort: “We have made ourselves indispensable to so many shoppers, due to our extremely excessive requirements and substantial trade expertise. Whenever there’s a want for rental equipment, clients insist on using our options and services – due to our stringent safety audits, impeccable service and superior technical help,” says Lake.
True to its popularity in plenty of industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient solutions to customer’s operational wants.
“We are a team which works collectively and supports each other irrespective of the task. Our technicians and employees are on name 24/7 to make sure customer support and assist. We will at all times be ready to go above and past for a buyer, looking at their problems from recent angles, to find them one of the best answer possible – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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